practical maintenance planning and procedures) you need when commencing work as a qualified Plant Engineer is missing from their curricula. Managed multiple installation projects for both production and physical plant equipment. Networked with landowners, regulatory agencies, and governmental bodies in the leasing of reserves. Managed special projects associated with water quality and critical infrastructure. Planned the design, procurement, implementation and coordination of engineering projects. Analyzed test data and used SPC methodologies to develop and implement more efficient Supervised contractors work during several plant shutdown projects, coordinated all work and ensured compliance with all safety and OSHA regulations. Ref: 3600 - Edwin. Contributed to development of various process control system designs utilizing Siemens APACS Automation Control System. Modified regulatory process controls to meet needs of equipment operation. Implemented operator Total Productive Maintenance (TPM) system. Completed several capital projects in the melt-shop including instrumentation and PLC's using 6200 series A.B. A: The qualifications and skills you need to become a power plant engineer include an engineering degree and experience in the specific type of plant in which you work. Developed detailed design specifications (DS) to enable request for quotations for State-of-the-Art parts cleaning room for Greenfield manufacturing facility. Let's find out what skills a Plant Engineer actually needs in order to be successful in the workplace. Most companies prefer candidates with at least 1 year experience in doing dedicated engineering of Solar projects. However, there are a few notable exceptions with some highly dedicated practitioners. Assisted maintenance with technical troubleshooting for plant utility systems and production equipment. Worked on team to develop and implement new processes. Served as a Subject Matter Expert on cost reduction projects and teams to increase efficiency of production equipment and maintenance labor. Proven work experience as a Plant Engineer; Proven managerial experience; Degree in industrial engineering or related field required. Managed engineering and maintenance staff plus outside contractors. Promoted to manage plant engineering capital projects and initiatives for the Winchester manufacturing plant. Performed root cause analysis and corrective actions in response to equipment failures. In your power plant operator job description, focus on a strong Designed and built a highly complex Data Acquisition System (SCADA) to test motors with specific customer and industry parameters. Accomplished without impacting final product quality or delivery. Improved the distillation column capacity by about 10% by process optimization. Implemented corrective actions resulting from occurrence reviews. Supported supplier quality auditing procedures for incoming plant materials to ensure optimized manufacturing operations and processing capabilities. Audited water quality parameters daily to meet acceptable standards. Provided process engineering support implementing process improvements. Implemented a process control program reducing product variability and trained the operators and staff. Provided engineering support during execution of major turnarounds, including change out of process catalysts. Supervised extensive troubleshooting and repair in support of production operations. Established SPC procedure for metal plating process using EXCEL program. Supervised four division teams of 13 members consisting of maintenance personnel, electricians, and engineers. Provided technical support for maintenance personnel and procured equipment and parts required to maintain equipment and facilities. Diagnosed, created and implemented corrective actions with nearly 100% effectiveness. Fixed and rotating equipment reliability is enhanced through adherence to TPM program, including Kaizen continuous improvement. Developed site procedures and systems to incorporate corporate requirements and ensure compliance with corporate guidelines, standards and responsible care. Developed all documentation and reports timely and accurate, including P&IDs. Developed a program for maintenance personnel to progress by gaining knowledge and training. The service engineer will be working on a range of heavy plant vehicles and machinery. Outside Plant Engineer. Collaborated with EHS support, effectively responding to crisis events. Created and orchestrated Six Sigma project on floor/optimization of material movement. Coordinated the implementation of two comprehensive CMMS packages. Developed and coordinated machine and facility upgrade projects that are funded by plant maintenance funds. Managed computerized maintenance management system to provide comprehensive preventative maintenance of equipment. Participated in validation and commissioning of the new equipment and troubleshooting of new control systems. Monitored primary and advanced control system and performed controller tuning and trouble shooting. Designed, wrote specifications, scope of work, monitored installation and commissioning of special projects. Performed project engineering for site preparation, equipment fabrication, contractor bids, material procurement and equipment commissioning. Established specifications and cost justifications for new equipment. Developed and implemented capital projects (new technologies) to accomplish reliability and improvement goals. Provided technical direction and plant equipment layout in facility start-ups. Managed all technical aspects of the company including facility service, production equipment and new product development. Developed measures that would ensure maintenance cost savings would be sustained. 5. Drafted office space layouts, plant lighting, piping, duct work, HVAC and welding fixtures. Performed daily equipment maintenance, including assembling and disassembling of production equipment. Established a preventative maintenance division to provide consultation and engineering services to clients to enhance sales. Led/performed updates of spill prevention, emergency response, stormwater BMP, PSM/RMP plans. Youâll wear protective safety clothing for most jobs. Managed operations, quality control lab, and research and development for manufacturing facility of a chemical production company. Recommended design modifications to equipment and systems to improve performance, reliability, and cost savings. If you are unable to attend the webinars scheduled, we do have some options available. Created, reviewed, and modified special projects, research batch records, process investigational reports, and SOPs. Supported equipment and facility asset administration, operating procedures, and line / facility audits. Developed and implemented preventative maintenance program for both processing equipment and facilities. Supervised up to 9 mechanics and buildings & grounds maintenance personnel. Managed plant maintenance department responsible for recycling and fiber extrusion operations. Maintained building including HVAC, plumbing, pneumatic controls, fire detection/protection. Improved product quality by creating and implementing new rinsing treatment system. Provided pricing in response to requests for quotations from customers specifically in the Chemical Processing disciplines. Apply to Plant Engineer, OSP Engineer, Training Developer and more! Supervised scheduled and unscheduled repair and equipment maintenance activities as senior technical resource. Supervised complete operation of Coal Handling Plant, Observe overall plant equipment health, and initiate changes to improve plant performance. Managed a 14 person maintenance staff in support of a 300 workforce in a 24/7 operation. Led all new equipment installation projects and productivity projects in assigned area with costs ranging from $15k to $500k. Maintained Water Treatment Facility Upheld electrical systems to code General upkeep of building Provided security during night shift. These modules cover a range of aspects to provide you with maximum practical coverage in the field of Plant Engineering. Prepared production cost estimates, progress reports and other documentation. Provided technical support, and managed all production in a fast paced, continuous automotive catalytic converter catalyst manufacturing facility. Worked closely with EHS to resolve safety/environmental incidents and provide engineering resolutions. You would work regular hours, but might work overtime to meet project deadlines. Designed, optimized, commissioned, and validated manufacturing and packaging operations in accordance to cGMP s. Accomplishments. Established and kept quality parameters for visual aids and documentation. How the COVID-19 pandemic will change engineering education, Battery energy storage in focus as power outages in South Africa continue, Permeable pavement a possible solution for better stormwater management, Skills and know-how in the latest technologies in all aspects of, Knowledge from the extensive experience of instructors, rather than from clinical information gained from books and college, An EIT Advanced Diploma of Plant Engineering, Electrical Engineers who need an overall Plant Engineering appreciation, Persons studying for one of the South African Engineers Certificates of Competency, Instrument and Process Control Technicians, Overview and where the Plant Engineer fits into the 21st century production sphere, Skills for project, process, environmental and energy management, Safety management; with corresponding legal knowledge, Thermodynamics, Compressors, Fans and Blowers, Structural and Civil Engineering Concepts. Annualized cost savings in excess of $.250M per year. Applied TPM principles to meet plant reactive maintenance goals. Managed all installations, PM programs and maintenance activities. Supervised 5 maintenance associates in preventative maintenance and troubleshooting of plant process equipment. Involved with plant operations, capital project management, and identification of process improvements. Designed custom dosing strategies to compliment customer DCS and demand requirements. Converted facility maintenance from crisis reaction to failure prevention by use of Mean Time to Failure and SPC systems. Provided technical support for day-to-day operations for Product Assurance and Logistics. Developed process quality control plans and implemented SPC for particle size separations and silane bonding processes. Reduced accident rates by 50% through VF's Safety Program. Led corrugated box plant maintenance department supervising 10 mechanics and electricians. Generated significant cost savings and improved productivity by collaborating on Six Sigma methodologies and Lean techniques. Managed maintenance staffs of 12 technicians. Engineers, who have at least four years experience as licensed professionals, can qualify under category B. Designed and managed the construction of state-of-the-art liquid chemical filling and manufacturing facility. Developed and implemented new equipment and procedures to improve accuracy and increase production. Designed plant equipment and devised processes for manufacturing chemicals and products. Researched and implemented training opportunities to improve technical support and skilled trade efficiency. Created several production monitoring mechanisms for the operations team, such as SPC charts and shift-hourly performance tracking tools. Installed and upgraded Programmable Logic Control systems and data collection systems. Installed various visual aids and develop daily team maintenance checklists. Implemented preventative maintenance programs, personnel training and a system to monitor downtime to justify capital expenditures. Established bids and contracts to maintain production and facility equipment. The service engineer will be based out of the depot . Managed and provided training to a multicultural maintenance team using TPM principles and following standards such as AIB and BRC. DCS. Managed development project of electronic PSM Management of Change transition. Completed preliminary and detailed project cost estimates. Established Plant Preventive Maintenance Program in compliance with TPM. Virtually all certification programs seek to enhance both the individual's career and the profession's visibility and importance. , integrated 3 plant control networks computer software system ( CMMS ) 2 & 3 and some level... Of engines and compatibility analysis of escalation efficiency and costs for HVAC repairs safely and efficiently operating liquefied! 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